Off-Site Plasterboard Cutting & Forming Ready to Fix Onsite

Pre-cut and prefabricated plasterboard for drylining contractors, fit-out specialists and site managers. Less measuring, less dust, less waste โ€” your fixers stay on skilled work.
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Precision CNC cutting to your exact specifications, in a controlled factory environment. Consistent components, batch after batch โ€” so you fit fast on site.
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Plasterboard solutions delivered across the UK โ€” labelled by floor or zone, banded and palletised for direct site delivery.
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Send PDF, DWG or marked-up drawings. We 3D model, CNC cut, label by zone and return components ready to fix. Typical turnaround: 1 to 2 working days.
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British Gypsum, Siniat, Knauf, Promat or any board you specify. Keep your supplier, your rates and your rebates โ€” we just cut.
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Our WORKS

Square profile plasterboard box component offsite manufactured

Square folded solution

Folded Plaster Board Solution

Z-shaped plasterboard component cut-out on white background

Square folded solution

Z shape plasterboard with ply background
Incorporating tapered long edges

Knife-edge folded plasterboard light detail produced offsite

Knife edge

folded plaster board light detail

Preformed plasterboard column encasement installed on site

Radiused column solution

Circular ply skeletons clad with flexi 6mm ply and 6mm slooted grg facias.

Curved plasterboard bulkhead component produced offsite

Radiused bulkhead solution

Curved ply skeleton clad with flexi 6mm ply and slotted plaster board facias

Circular porthole plasterboard component offsite manufactured

Radiused bulkhead completed

Curved 3 sided u shaped solution faced in 12.5mm plasterboard background ply

Bespoke multi-axis curved plasterboard element with GRG facia

Bepoke multiple axis curved element

Laminated aqua panel elements to form compound curve with 6mm grg facia

Bespoke sculptured plasterboard panel with ply background

Bespoke Sculptured panel solution

Fire case panel machined with sculptured pattern with a ply background

Double curved plasterboard solution with slotted GRG face panel

Double curved solution with light detail

Ply framed background with a slotted GRG face panel

Bespoke aqua panel plasterboard bulkhead component

bespoke aqua panelย  bulkhead

Why Innovate at SA

Why we started

We started Innovate at SA in 2008 because we were sick of watching the same problems play out on site, week after week, project after project.

Dust everywhere. Waste piling up in skips. Skilled fitters reduced to cutting board for hours instead of fitting it. Details being figured out at half four on a Friday because nobody worked them out before the drawings hit site. Programme slipping. Tempers going. Same story, different job.

So we moved the messy bits off site.

How we work

Send us your board, your drawings and your cutting schedule.

First, we review the detail and 3D model whatever needs modelling.

Next, our team nests the parts properly so you get the most out of the material.

Finally, we cut, form, label and prepare everything from our Essex facility.

What lands on site is ready to fit. Easier to understand, faster to install, and consistent from one area to the next.

Your board, your supplier, your rebates.

You keep your board supplier. Your rates stay the same. And your rebates? Untouched. We just take the pain points off your hands.

If it has caused a problem on site, chances are we have already solved it.

Got a job thatโ€™s giving you a headache? Send us the drawings.

OUr Story

We specialise in the off-site manufacture of drywall solutions, from simple pre cut deflection head strips to complex interior details, constructed using a combination of Smart Cut folded plasterboard, plywood sub-constructions and our patented Seamless Abutment.

Projects Successful
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Years of Experience
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At Innovate at SA, we work closely with architects to create bespoke niches that fit seamlessly into any design. Whether your project calls for sleek, minimalistic recessed spaces or bold, sculptural niches, we ensure that each niche is crafted to your exact specifications, keeping materials within millimeter tolerances. These custom niches are perfect for a variety of spaces, from elegant residential interiors to high-traffic commercial buildings.

WHAT OUR CONTRACTORS SAY

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Contact Us Today

Got a question? Need advice?

Tony our Design Specialist is online and ready to help.

You can email drawingsย  and we will get back to you fast โ€“ no bots or botty (as we call him) โ€“ just a hot-line to real answers!

Connect with Tony on Linkedin

tony baccarini

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