Bespoke Drywall Solutions for Interiors

Plasterboard Built Offsite,
Ready to fix onsite

Innovate at SA - a UK plasterboard fabrication workshop in Elsenham, Essex.
For drylining contractors, fit-out specialists and site managers. Pre-cut and prefabricated plasterboard for teams who need to fix on site, not measure and cut.
In short, our team takes the repetitive board preparation away so your fixers stay on skilled work.
Less time spent measuring and cutting, less plasterboard dust, less waste, fewer offcuts on site. Consistent product. Typical cutting turnaround: 1 to 2 working days.

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Precision Cut offsite
So you can fit fast on site

Innovate at SA - a UK plasterboard fabrication workshop in Elsenham, Essex.
Deflection head strips, baffle boxes, folded plasterboard, curved partitions, acoustic ceilings, ceiling features, single layer fire-rated and bespoke architectural details. Furthermore, each component is cut to the dimensions you specify, in a controlled factory environment with proper dust extraction. Consistent components, batch after batch, floor after floor.

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Plasterboard Solutions Delivered
Across the UK

Innovate at SA - a UK plasterboard fabrication workshop in Elsenham, Essex.
From our Essex facility to your construction site.
Our team delivers across London and the wider UK. In addition, components are labelled by floor, zone or area to match your site layout, banded and palletised for direct site delivery.
Delivery can be scheduled to suit your programme.
Collection from our Essex facility for a fast turnaround.

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Send your drawings.
We 3d model and cut to fit

Innovate at SA - a UK plasterboard fabrication workshop in Elsenham, Essex.
You keep your board supplier, your rates and your rebates.
Send us your board and cutting schedule. Firstly, we CNC cut offsite. Then we label every component by zone. Finally, we return them ready for site installation.
Typical cutting turnaround is 1 to 2 working days, with delivery scheduled to suit your programme.
Send a PDF, DWG or marked-up drawing and we will come back to you with a quote.

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your board. your brand. our cutting.

Innovate at SA - a UK plasterboard fabrication workshop in Elsenham, Essex.
British Gypsum, Siniat, Knauf, Promat or any specialist board you specify. You buy through your usual merchant. Instead, we just cut. Send your board and your drawings, and we return labelled, prepared components ready to fix.

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Our WORKS

Square folded solution

Folded Plaster Board Solution

Square folded solution

Z shape plasterboard with ply background
Incorporating tapered long edges

Knife edge

folded plaster board light detail

Radiused column solution

Circular ply skeletons clad with flexi 6mm ply and 6mm slooted grg facias.

Radiused bulkhead solution

Curved ply skeleton clad with flexi 6mm ply and slotted plaster board facias

Radiused bulkhead completed

Curved 3 sided u shaped solution faced in 12.5mm plasterboard background ply

Bepoke multiple axis curved element

Laminated aqua panel elements to form compound curve with 6mm grg facia

Bespoke Sculptured panel solution

Fire case panel machined with sculptured pattern with a ply background

Double curved solution with light detail

Ply framed background with a slotted GRG face panel

bespoke aqua panel bulkhead

Why Innovate at SA

Why we started

We started Innovate at SA in 2008 because we were sick of watching the same problems play out on site, week after week, project after project.

Dust everywhere. Waste piling up in skips. Skilled fitters reduced to cutting board for hours instead of fitting it. Details being figured out at half four on a Friday because nobody worked them out before the drawings hit site. Programme slipping. Tempers going. Same story, different job.

So we moved the messy bits off site.

How we work

Send us your board, your drawings and your cutting schedule.

First, we review the detail and 3D model whatever needs modelling.

Next, our team nests the parts properly so you get the most out of the material.

Finally, we cut, form, label and prepare everything from our Essex facility.

What lands on site is ready to fit. Easier to understand, faster to install, and consistent from one area to the next.

Your board, your supplier, your rebates.

You keep your board supplier. Your rates stay the same. And your rebates? Untouched. We just take the pain points off your hands.

If it has caused a problem on site, chances are we have already solved it.

Got a job that’s giving you a headache? Send us the drawings.

OUr Story

We specialise in the off-site manufacture of drywall solutions, from simple pre cut deflection head strips to complex interior details, constructed using a combination of Smart Cut folded plasterboard, plywood sub-constructions and our patented Seamless Abutment.

Projects Successful

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Years of Experience

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At Innovate at SA, we work closely with architects to create bespoke niches that fit seamlessly into any design. Whether your project calls for sleek, minimalistic recessed spaces or bold, sculptural niches, we ensure that each niche is crafted to your exact specifications, keeping materials within millimeter tolerances. These custom niches are perfect for a variety of spaces, from elegant residential interiors to high-traffic commercial buildings.