Off-site Plasterboard Cutting Specialists
Square folded solution
Folded Plaster Board Solution
folded solution
Z shape plasterboard with ply background
Incorporating tapered long edges
Knife edge
folded plaster board light detail
Radiused column solution
Circular ply skeletons clad with flexi 6mm ply and 6mm slooted grg facias.
Radiused bulkhead solution
Curved ply skeleton clad with flexi 6mm ply and slotted plaster board facias
Radiused bulkhead completed
Curved 3 sided u shaped solution faced in 12.5mm plasterboard background ply
Bespoke Multiple Axis Curved Element
Laminated aqua panel elements to form compound curve with 6mm grg facia
Bespoke Sculptured panel solution
Fire case panel machined with sculptured pattern with a ply background
Double curved solution with light detail
Ply framed background with a slotted GRG face panel
bespoke aqua panel bulkhead
Why Innovate at SA
Why we started
Since 2008, we have provided off-site plasterboard cutting, CNC forming and prefabricated plasterboard components for contractors, architects and design teams across the UK.
We started because too much skilled site time was being lost to cutting, dust, waste and repetitive board preparation.
By moving those messy, time-consuming tasks into a controlled workshop environment, components can be cut, formed, labelled and prepared before they reach site.
How we work
Working with Innovate is simple.
You send us your board, your drawings and your cutting schedule.
We review the detail, model what needs modelling and plan the most efficient way to cut the components.
Our team nests the parts properly, so you get the most out of the material you have already bought.
What you receive
Then we cut, form, label and prepare everything at our Essex facility, ready for delivery or collection.
What lands on site is ready to fit. Easier to understand, faster to install and consistent from one area to the next.
Your board. Your supplier. Your rebates.
Your board supplier stays the same. Rates and rebates remain yours — we simply handle the cutting and preparation.
We do not take over your supply chain. We simply take the cutting, forming, labelling and preparation pressure off your hands.
If a plasterboard detail has caused a problem on site, chances are we have already helped solve something like it before.
Got a job that is giving you a headache? Send us the drawings.
Our Story
We specialise in the off-site manufacture of plasterboard components – from pre-cut deflection head strips to complex folded plasterboard details and bespoke interior profiles. Everything is cut, formed and labelled in our Essex workshop, ready for your team to fix onsite.
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At Innovate at SA, we work closely with architects to create bespoke niches that fit seamlessly into any design. Whether your project calls for sleek, minimalistic recessed spaces or bold, sculptural niches, we ensure that each niche is crafted to your exact specifications, keeping materials within millimeter tolerances. These custom niches are perfect for a variety of spaces, from elegant residential interiors to high-traffic commercial buildings.
WHAT OUR Customers SAY
