Off-Site Plasterboard Cutting & Forming Ready to Fix Onsite
Our WORKS
Square folded solution
Folded Plaster Board Solution
Square folded solution
Z shape plasterboard with ply background
Incorporating tapered long edges
Knife edge
folded plaster board light detail
Radiused column solution
Circular ply skeletons clad with flexi 6mm ply and 6mm slooted grg facias.
Radiused bulkhead solution
Curved ply skeleton clad with flexi 6mm ply and slotted plaster board facias
Radiused bulkhead completed
Curved 3 sided u shaped solution faced in 12.5mm plasterboard background ply
Bepoke multiple axis curved element
Laminated aqua panel elements to form compound curve with 6mm grg facia
Bespoke Sculptured panel solution
Fire case panel machined with sculptured pattern with a ply background
Double curved solution with light detail
Ply framed background with a slotted GRG face panel
bespoke aqua panelย bulkhead
Why Innovate at SA
Why we started
We started Innovate at SA in 2008 because we were sick of watching the same problems play out on site, week after week, project after project.
Dust everywhere. Waste piling up in skips. Skilled fitters reduced to cutting board for hours instead of fitting it. Details being figured out at half four on a Friday because nobody worked them out before the drawings hit site. Programme slipping. Tempers going. Same story, different job.
So we moved the messy bits off site.
How we work
Send us your board, your drawings and your cutting schedule.
First, we review the detail and 3D model whatever needs modelling.
Next, our team nests the parts properly so you get the most out of the material.
Finally, we cut, form, label and prepare everything from our Essex facility.
What lands on site is ready to fit. Easier to understand, faster to install, and consistent from one area to the next.
Your board, your supplier, your rebates.
You keep your board supplier. Your rates stay the same. And your rebates? Untouched. We just take the pain points off your hands.
If it has caused a problem on site, chances are we have already solved it.
Got a job thatโs giving you a headache? Send us the drawings.
OUr Story
We specialise in the off-site manufacture of drywall solutions, from simple pre cut deflection head strips to complex interior details, constructed using a combination of Smart Cut folded plasterboard, plywood sub-constructions and our patented Seamless Abutment.
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At Innovate at SA, we work closely with architects to create bespoke niches that fit seamlessly into any design. Whether your project calls for sleek, minimalistic recessed spaces or bold, sculptural niches, we ensure that each niche is crafted to your exact specifications, keeping materials within millimeter tolerances. These custom niches are perfect for a variety of spaces, from elegant residential interiors to high-traffic commercial buildings.
WHAT OUR CONTRACTORS SAY