BESPOKE SOLUTIONS

YOUR CONCEPTS MADE REALITY

Some details do not fit neatly into a standard product list.

That is where Innovate at SA comes in.

We help drylining contractors, fit-out contractors, ceiling contractors, main contractors and designers turn awkward board details into practical offsite manufactured components.

From folded plasterboard and GRG-faced elements to column details, access panel surrounds, feature shapes, junctions, pattresses, bulkheads and one-off CNC-cut components, we work out how the detail can be made cleaner, faster and more consistently before it reaches site.

If it can be drawn, modelled, nested, cut, folded, bonded or labelled, we can usually help find a practical route.

Your board. Your rates. Our cutting.

From curved details to design features

In fact some of the best details on a project are also the hardest to form on site.

Curved walls, shaped bulkheads, feature surrounds, stepped details, lighting troughs, column casings, shadow details and complex junctions all need accuracy before they need speed.

If these elements are left to be worked out on site, they can quickly become slow, messy and inconsistent.

At Innovate at SA, we help turn design intent into workable board-based components. For example we can take drawings, sketches, site dimensions or design details and work out how they can be cut, formed, layered, labelled and supplied in a way that makes sense for the installation team.

This can include:

Curved plasterboard and shaped board components
Feature bulkheads and stepped details
Lighting troughs and coffer details
Column casings and wrap-around details
GRG-faced components
Shadow gap and junction details
Access panel surrounds
Repeated design features for corridors, rooms and shared spaces
One-off CNC-cut details for unusual site conditions

Ultimately the aim is simple: make the difficult detail easier to build.

From awkward detail to install-ready component

This is where Innovate at SA really comes into its own. In particular we take the details that are too awkward, too repetitive or too important to leave to site cutting, and turn them into prepared components your team can actually build with. From curved features and design-led details to repeated site packages, we help move the thinking, cutting and preparation forward so the installation becomes cleaner, faster and more controlled.

THE JOURNEY

Specification & design intent

Drawings sent over & 3d Modelled

Laser profile & site checks

Prototype mock-up & sign-off

Following approval, a prototype “mock up” is created & sent to the client as a control

Once we receive final approval production begins

THE ADVANTAGES

As a result we pride ourselves on being able to create cost effective solutions to overcome the numerous obstacles on site - we do this by building prefabricated solutions at our facility in Bishops Stortford, using a variety of materials such as our patented Seamless Abutment profiles, folded plasterboard and birch ply sub constructions.
Moreover, these prefabricated solutions are easy to install, cost effective and produce a flawless finish every time.

- Tony Baccarini Technical Director.

If you have any questions or can not see what you are looking for, please do not hesitate to contact us, we provide bespoke solutions across our range of products. Click below to live chat or send us a message.